Carbon Spiral Pipe Production Line:
The Carbon Spiral Pipe Production Line is a state-of-the-art industrial system designed for the efficient manufacturing of high-performance spiral pipes reinforced with carbon-based materials. This fully integrated line combines advanced extrusion technology, precision forming processes, and automated quality control to produce durable, lightweight, and corrosion-resistant pipes tailored for demanding industrial applications.
Main Parts:
- Material Feeding & Mixing Unit:Automated gravimetric feeders blend carbon-reinforced polymers (e.g., carbon fiber-PP/PE composites) with additives to ensure optimal mechanical properties and homogeneity.
- High-Torque Extruder:A twin-screw extruder melts and homogenizes the composite material at controlled temperatures (180-250°C), ensuring consistent viscosity and carbon dispersion.
- Spiral Forming System:Utilizes a rotating mandrel and precision gear-driven rollers to shape the molten material into a helical structure, achieving customizable spiral pitch (15-50 mm) and wall thickness (2-12 mm).
- Vacuum Calibration & Cooling:A closed-loop water-cooling system rapidly solidifies the pipe while maintaining dimensional accuracy (±0.3 mm tolerance) through vacuum calibration chambers.
- Laser Measurement & Cutting:Inline laser sensors monitor diameter and ovality, triggering servo-controlled cutting units to segment pipes into preset lengths (6-12 meters).
- Coiling/Winding Station:Automated spooling or stacking systems package finished pipes, with options for UV-resistant protective film wrapping.
- PLC Control Hub:Centralized automation with HMI interfaces enables real-time monitoring of parameters (pressure, temperature, speed) and predictive maintenance alerts.
Audited Supplier 
){kind=link}