Basic Information:
HDPE Silicon Core Pipe High-Speed Production Line
This fully automated production line is designed for the continuous and efficient manufacturing of High-Density Polyethylene (HDPE) silicon core pipes. The system primarily consists of an HDPE extruder, a precision silicon strip feeding unit, a dedicated forming and cooling mold, a high-precision haul-off machine, and an automatic cutting and coiling station. Each component works in seamless integration to ensure consistent product quality and maximum throughput.
The key advantages of this production line are its exceptional speed, stability, and automation level. It enables significantly higher output compared to traditional methods while maintaining tight tolerances on pipe dimensions and the smooth, integral bonding of the internal silicon layer. The process ensures the silicon core is uniformly centered, providing a permanent, low-friction inner surface. Furthermore, the line is energy-efficient, reduces labor costs, and offers minimal material waste, delivering excellent economic benefits.
Applications:
silicon core pipe is a critical infrastructure product widely used in the telecommunications and fiber optic cable industries. Its primary application is as a protective duct or inner conduit for blowing or jetting fiber optic cables into underground or aerial networks. The ultra-smooth silicon lining drastically reduces friction, allowing for longer cable installation distances (up to 2km or more in a single pull) and faster, more efficient deployment. This makes it the ideal solution for modern high-speed broadband networks, CATV systems, and data transmission projects.
| Compulsory devices |
| 1 |
Automatic Feeding Unit |
3 sets |
| 2 |
Single screw extruder |
3 sets |
| 3 |
Pipe die head |
20-110mm, 1 set or several sets |
| 4 |
Vacuum calibrating tank |
1 set |
| 5 |
Water spraying cooling tank |
1 set |
| 6 |
Haul off machine |
1 set |
| 7 |
Cutting machine |
1 set |
| 8 |
Pipe stacker |
1 set |
| 9 |
Electrical Control System (PLC) |
1 set |
| 10 |
Spare parts |
1 set |
| Payment, delivery and after sales services |
| 1 |
Payment terms |
T/T, 30% Deposit, 70% balanced paid before Shipping |
| 2 |
Delivery time |
45 days after receipt of Deposit |
| 3 |
Packing method |
Wooden cases/pallets with stretching films |
| 4 |
Guaranteed time |
18 months for mechanical parts, 12 months for electrical parts |
| 5 |
After sale service |
We can send one or two engineers to customers' factory to guide them install, test the machine, and train their workers. This is chargeable |
DETAILED FEATURES
1) The main motor, machine and tractor operators using variable frequency control system, easy to adjust, reliable to run, stable, low energy consumption.
2) The screw of extruder with special design, better effective plasticization of raw materials, stable production.
3) High efficient, easy in installation and maintain.
4) Adopting advanced world famous brand components in pneumatic parts,electric parts and operation parts.
5) Running in of high automatization and intellectualization, no pollution.
6) Support with professional technical persons and one year warranty.
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